2015 TAPPI Corrugated Box and Linerboard Medium Manufacturing Course
 
Course Schedule
Tentative. Subject to Change.
Monday, May 18, 2015
8:00 am Opening Introductions and Comments
8:30 am Introduction to Corrugated
  • What is corrugated
  • Flute types
  • Web types
  • Basis Weight
9:30 am Corrugated Sequence
  • Single-Face
  • Double-Face
10:30 am Break
10:45 am What is a Corru”GATOR” Corrugator
  • Series of machines designed for continuous running
  • Corrugated types
  • Divided into two main groups
  • Broken into zones

12:00 pm    Lunch
1:00 pm Introduction to the mechanics of the bond
  • Heating paper
  • Moisture content
    • Paper & combined board
  • Bonding terms
  • 5 steps to a mechanical bond
  • Bond Window and variables
3:00 pm Break
3:15 pm Moisture control
  • Heat transfer tension and time
  • 4 key variables for proper heat transfer
  • Alignment
4:00 pm Board quality inspections (Operator) and trouble-shooting
5:00 pm Adjournment
Tuesday, May 19, 2015: Linerboard  & Medium Performance Properties & Tests
8:00 am What happens to the linerboard & medium in the corrugating process
Sheet  structure & why it's important
Basis weight, MD/CD fiber orientation, formation, Bonding, two sidedness
Properties and tests, what they are telling us and what contributes to their values:
Runnability on the corrugator
Stiffness, ring crush, mullen, Concora
Edgewise compression test, STFI
Tensile, Modulus, Stretch
Liquid absorption, porosity, adhesion
Sizing test, Cobb, water drop, etc.
Moisture and humidity effects on performance properties
Causes of curl, warp, & wash boarding
Viscoelastic creep, failure of boxes
Printing properties, smoothness
Friction
Others, per survey of participants
 

12:00 pm    Lunch
1:00 pm Effects of Pulp and Paper Manufacturing Processes on Corrugator Runnability and Box Practices
Raw Materials
Pulping process, recycled pulps
Stock prep refining
Chemical additives
Paper machine operations
Sheet forming
Pressing
Drying
Calendering
Size press
Winding

5:00 pm Wrap up & adjournment